Heres a conversion i did that i documented with pics. He took a tdi motor from a 97 jetta with 110,000 miles on it and then spent two months putting the motor in. Recently noticed a blob of gear lube on the driveway and took it in to a local repair shop. Here is how to wire your clutch switch after a manual swap on a mk5 volkswagen jetta. Search over 31,600 listings to find the best local deals. One of the first things he did was buy an acme adapters tdi conversion kit. Swap over the shift linkage for the manual and reinstall exhaust. This one failed early with just about 100,000 miles.
In late 2006, a car enthusiast who hailed from upstate new york set out to fix up his newlypurchased 86 4runner. When i decided to manual swap my 2006 mk5 jetta brm tdi with dsg i could not find any info online. For customers converting from auto to manual we can supply all the extra parts you require, including the clutch pedal assembly. Used 2006 volkswagen jetta tdi for sale with photos. I found many who had manual swapped mk4 tdis and some who had manual swapped mk5 gas engine cars, but no one who had done it on a mk5 tdi. Left manual trans shift cable for vw audi passat jetta a3 golf gti rabbit zh84f8 fits. Find specifications for every 2006 volkswagen jetta tdi. Complete manual transmissions for volkswagen jetta for sale ebay. Sold 1991 german built jetta coupe that i have just completed an alho2j swap on. I have a bad 5sp trans in my 2006 jetta and am considering a swap to a 6 speed mt. I would check the vw forums to see if its hard to do. Audi a6 stuck in park read more oct 17, 2015 prnds lights flashing, stuck in first gear dec 31, 20 help plz. Until last week, i couldnt give anything but high praises for the car and interior finish.
Manual transmission parts for 2006 volkswagen jetta for. This one is specifically from a 2001 beetle tdi ith occasional shots from a 2003 jetta tdi. Complete manual transmissions for volkswagen jetta ebay. I would replace it since your car would go another 200,000kms. Repairs are less severe and less frequent than the average car, so the jetta is one of the more reliable. All north american tdi s from 1996 through 2003 came with a. Vw mk4 tdi golf, jetta, nb up to 2005 5 speed conversion kit. Volkswagen jetta questions tdi jetta motor swap cargurus. Was going to rebuild but decided to take on a small truck instead. Our 2006 volkswagen jetta repair manuals include all the information you need to repair or service your 2006 jetta, including diagnostic trouble codes, descriptions, probable causes, stepbystep routines, specifications, and a troubleshooting guide. Used 2006 volkswagen jetta tdi for sale with photos cargurus. Dont waste time calling around to your local bookstores or waiting for a repair manual to. Im a light driver and just recently turned over 86k miles. It is everything you need to upgrade from a 5 speed manual to the 6 speed in the a4mk4 golf and jetta with the alh or bew engine code.
The standard 5 to 6 speed setup comes with all the items you see in the picture. Weve converted bunches of the jetta, golfs and beetles to manual trans so we were well equipped to do our first passat conversion. The manual states that the timing belt should be changed at 80,000 miles. The drivetrain is from a 2000 jetta tdi alh engine which we purchased an entire car. Starting a automatic to manual conversion tdiclub forums. The manual transmissions have proven to be more reliable. This instructable is for owners of any mk4 vw golf jetta beetle. Passat 5 speed manual trans conversion kansas city tdi. The volkswagen jetta tdi is a front wheel drive vehicle, with its engine located in the front, and a 4 door saloon sedan body. I wanted to swap a pumpe duse engine, but we couldnt obtain a complete newer jetta for a reasonable price.
Vcdsvagcom to recodediagnose the install wiring diagram manual transmission with matching shift linkage clutch kit including flywheel. Car was a 2006 mk4 golf tdi pd with a 5 speed automatic and esp abs which is rare, was converted to manual. I do regular maintenance such as oil changes every 5000 miles, tire rotations, a read more. Over the winter izzy got a built jetta, when he got it second gear was blown so we replaced the whole transmission with a tdi trans. Mk4 jetta auto manual transmission swap automatic transmission removed from a volkswagen jetta 2002 tdi, alh engine, vw mk4 jetta golf beetle manual 5 speed transmission ebj 1.
Its for the budget conscious, or for the green, or for those who want a little more power. Passat 5 speed manual trans conversion very few passats came with a manual transmission here in usa, and no passat tdis came with manual transmission. Install the clutch kit and reinstall manual transmission along with the matching bolts. Another option is to swap a manual transmission in there from another jetta. Jan 12, 2010 i have a 2006 vw jetta tdi with 85,000 miles. The goal of this swap is not performance related, but directed towards fuel economy. Tdi jetta motor swap can i take a 1998 tdi jetta motor and put it in my 2002 jetta tdi. I also did the swap from dsg to manual trans on a 2006 vw jetta tdi recently. Inluding pedals,wires,tranny drive shafts,starter, everything what takes to run your car. Its engine is a turbocharged diesel, 2 litre, double overhead camshaft 4 cylinder with 4 valves per cylinder. Set includes large gear 02z 311 158a, small gear, 02z 311 361a, and spring plate for the small gear. The passat b6 was the first model to swap the platform its both the auto and manual in keeping its loyalty towards volkswagen passat, 2009 vw passat 1. Jetta, passat, golf, cabrio, new beetle manual and automatics. Vw mkiva4 tdis ve and pd this is a general discussion about a4mkiv jetta 99.
Darkside developments tdi 02m 5 speed to 6 speed conversion kit. This means that if you could manage the labour yourself, you could have a diesel powered wrangler in your garage for less than the cost of a honda civic as the wranglers are becoming more. Complete manual transmissions for volkswagen jetta for. Manual transmission parts for 2006 volkswagen jetta ebay.
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